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Custom Tooled Passport Cover Overlay

Custom Tooled Passport Cover Overlay

The Custom Tooled Passport Cover Overlay from Bucking 90 Leather Co. transforms a simple travel essential into a handcrafted piece of Western art.

Each cover begins with a premium pre-made leather passport sleeve, built to protect and hold your travel documents securely. From there, Bucking 90 takes over — crafting a custom tooled overlay made from 6-7 oz full-grain vegetable-tanned leather, carved and finished completely by hand in our Alberta shop.

Every swivel knife cut, bevel, and background detail is hand-tooled using traditional techniques that bring the leather to life. Once complete, the tooled panel is fitted, shaped, and bonded onto the front of the passport cover, creating a one-of-a-kind piece that’s both rugged and refined.

The result is a passport cover that travels with you — one that tells a story of craftsmanship and pride, built for the cowboy who carries his roots wherever the road (or the flight) leads. Whether you’re crossing borders for rodeos, business, or adventure, this piece brings the Western way along for the ride.

Product Details

  • Handcrafted from 7–8 oz full-grain vegetable-tanned leather
  • Custom-fit to your specific pocket knife for secure retention
  • Pre-punched belt slots for easy, snug carry on your belt
  • Built for one fixed orientation — made for either left-handed or right-handed carry
  • Hand-tooled or plain finish options available
  • Burnished and sealed edges for long-term durability and a clean look
  • Proudly handcrafted in Alberta, Canada

Customization Options

  • Leather Type: Premium 7–8 oz Veg-Tan Leather (single option)
  • Colour Options: Natural Tan, Chestnut, Chocolate, Black, or Custom Blend
  • Tooling Styles: Floral, Basket Weave, Geometric, or Personalized Design
  • Personalization: Add initials, a name, or your brand logo
  • Fit & Hand: Provide knife make/model and choose Left- or Right-Hand Carry after checkout

(After purchase, you’ll receive an email to confirm your knife model, carry orientation, and customization details.)

Lead Time

Each sheath is made to order with precision and pride.

Current production time: 2–4 weeks

Ships from Alberta, Canada

Shipping & Delivery

  • Ships from Alberta, Canada
  • Free local pickup available
  • Worldwide shipping calculated at checkout
  • Tracking number provided once shipped

Materials and Care

Materials:

  • Genuine cowhide 7–8 oz full-grain vegetable-tanned leather
  • Hand-tooled and hand-dyed finish
  • Premium acrylic sealer applied for surface protection
  • Heavy-duty nylon stitching for long-term strength and durability

Care Instructions:

  • Avoid prolonged exposure to water or extreme heat
  • To clean, gently wipe leather with a soft, dry cloth.
  • Avoid using alcohol, harsh cleaners, or excessive conditioning on the tooled section.s
  • Store in a cool, dry area away from direct sunlight
  • Apply a neutral leather conditioner occasionally to maintain suppleness.
  • For deep cleaning, restoration, or reconditioning, contact Bucking 90 Leather Co. for guidance or refurbishment services.

Every sheath is finished with a protective coating — but like all fine leather goods, a little care keeps your craftsmanship looking its best for years to come.

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